AI Tool HEAT-ML Accelerates Fusion Reactor Design by Predicting Magnetic Shadows

Edited by: Vera Mo

A significant advancement in fusion energy research has been made with the development of HEAT-ML, an artificial intelligence tool that dramatically accelerates the identification of crucial "magnetic shadows" within fusion reactors. This innovation, a collaborative effort between Commonwealth Fusion Systems (CFS), Princeton Plasma Physics Laboratory (PPPL), and Oak Ridge National Laboratory, promises to streamline the design and enhance the safety of future fusion power systems.

HEAT-ML utilizes a deep neural network, trained on approximately 1,000 simulations from the Heat flux Engineering Analysis Toolkit (HEAT). This training enables the AI to predict shadow masks—three-dimensional maps of magnetic shadows—in mere milliseconds, a stark contrast to the roughly 30 minutes previously required by the original HEAT code for a single simulation. These magnetic shadows are vital for protecting reactor components from the intense heat generated by plasma, which can reach temperatures hotter than the sun's core.

The primary application of HEAT-ML is in supporting the design of SPARC, a tokamak under construction by CFS. SPARC aims to demonstrate net energy gain by 2027, a critical milestone in making fusion a viable energy source. By accurately predicting where plasma heat impacts the reactor's interior, HEAT-ML is instrumental in designing components that can withstand these extreme conditions. The AI was initially focused on simulating heat impacts on 15 specific tiles within SPARC's exhaust system, areas expected to endure the most intense plasma conditions.

This AI-driven simulation advancement not only expedites the design process but also contributes to operational safety. The ability to predict heat distribution in near real-time could allow for adjustments to plasma configurations, potentially preventing damage before it occurs. This aligns with a broader trend in fusion research, where AI and machine learning are increasingly employed to tackle complex challenges. For instance, in July 2025, researchers at the Hefei Institutes of Physical Science also developed AI systems for predicting disruptions and monitoring plasma confinement states in fusion reactors.

The development of HEAT-ML represents a significant stride in leveraging AI for scientific discovery. By transforming computationally intensive simulations into rapid predictions, tools like HEAT-ML enhance the agility of researchers to explore design optimizations and operational strategies. This progress is crucial for accelerating the journey toward clean, abundant fusion energy, bringing the prospect of a sustainable power future closer to reality. The long-term goal is to generalize HEAT-ML to work across different reactor designs and sizes, further broadening its impact on the field.

Sources

  • Mirage News

  • Using AI to speed up and improve the most computationally-intensive aspects of plasma physics in fusion

  • New AI advances boost safety and performance in fusion reactors

  • US nuclear fusion start-up backed by Sam Altman and Peter Thiel secures $425mn

Did you find an error or inaccuracy?

We will consider your comments as soon as possible.